Electromagnetic brake installation matters


Publish Time:

2020-10-18

When installing an electromagnetic brake, use metal plates and sealant to secure the screws to prevent loosening. In addition, when using an electromagnetic brake in a work environment with moisture and oil splashing, it is recommended to install a protective cover to prevent a decrease in frictional torque and sensitivity. Installation Precautions for Electromagnetic Brakes: 1. The voltage fluctuation of the coil power supply must not exceed +5% and -15% of the rated voltage. 2. General ambient air temperature: -5℃ to 40℃, relative humidity below 85%. 3. Dust and oil must not enter between the friction plates of the electromagnetic brake. 4. There is no explosion hazard in the surrounding medium, and no gases or conductive dust that can corrode metal or damage insulation. 5. Operate under dry conditions. Operating Precautions for Electromagnetic Brakes: 1. Use the electromagnetic brake in a completely dry and oil-free state. If moisture or oil adheres to the friction part, the frictional torque will be significantly reduced, and the braking sensitivity will deteriorate. Therefore, a cover should be installed to prevent this. 2. When used in dusty environments, enclose the entire electromagnetic brake in a housing. 3. Use JIS0401H6 or JS6 specifications for the shaft length dimension of the electromagnetic brake installation. 4. Consider thermal expansion and control the axial thrust to less than 0.2MM. 5. During installation, adjust the mechanical attraction gap within ±20% of the specified value. 6. Keep the bracket light and use the bearings of the electromagnetic brake to avoid applying excessive pressure. 7. For assembly screws, use spring metal plates and sealant for anti-loosening treatment. 8. Secure the wires with the mechanical side frame and connect them reliably using a terminal block. Maintenance Rules for Electromagnetic Brakes: 1. Regularly add lubricant to the moving parts of the electromagnetic brake. 2. Regularly check the length of the armature stroke. This is because wear on the cross-section causes the armature stroke length to increase during brake operation. If the armature stroke length does not reach the normal value, it needs to be adjusted to restore the small gap between the braking surface and the turntable. If the armature stroke length exceeds the normal value, the attractive force may decrease significantly. 3. Carefully check the tightness of the electromagnetic brake bolts, especially the bolts securing the electromagnet, the bolts securing the electromagnet and the housing, the bolts securing the yoke, the bolts securing the electromagnet coil, and the wiring bolts. 4. When replacing worn brake surfaces, adjust the small gap between the brake surface and the turntable appropriately. 5. Regularly check the mechanical wear condition of the moving parts of the electromagnetic brake and remove dust, fluff, and dirt from the surface of the electromagnet components.

When installing the electromagnetic brake, use metal plates and adhesives to secure the screws to prevent loosening. Additionally, when using the electromagnetic brake in a work environment with moisture and oil spray, it is recommended to install a protective cover to prevent a decrease in frictional torque and sensitivity.
Electromagnetic Brake Installation Precautions

1. The voltage fluctuation of the coil power supply must not exceed +5% and -15% of the rated voltage.

2. General ambient air temperature -5℃-40℃, relative humidity below 85%.

3. Dust and oil must not enter between the friction plates of the electromagnetic brake.

4. There is no danger of explosion in the surrounding medium, and there are no gases or conductive dust that can corrode metal or damage insulation.

5. Operates under dry conditions.

Electromagnetic Brake Usage Precautions

1. Use the electromagnetic brake only when it is completely free of moisture and oil. If moisture or oil adheres to the friction part, the frictional torque will be significantly reduced, and the braking sensitivity will deteriorate. Therefore, a cover should be installed to prevent this.

2. When used in dusty environments, enclose the entire electromagnetic brake in a housing.

3. Use JIS0401H6 or JS6 specifications for the long shaft dimension when installing the electromagnetic brake.

4. Consider thermal expansion and control the axial thrust to less than 0.2MM during installation.

5. During installation, adjust the mechanical attraction gap to within ±20% of the specified value.

6. Keep the bracket lightweight, use the electromagnetic brake bearing, and avoid applying excessive pressure.

7. For assembly screws, use spring metal plates and sealant for anti-loosening treatment.

8. Secure the wires using the mechanical side frame and connect them reliably using a terminal board, etc.

Electromagnetic Brake Maintenance Rules:

1. Regularly add lubricant to the moving parts of the electromagnetic brake.

2. Regularly check the length of the armature stroke. This is because due to sectional wear, the armature stroke length during brake operation becomes longer. When the armature stroke length does not reach the normal value, it needs to be adjusted to restore the small gap between the braking surface and the turntable. If the armature stroke length exceeds the normal value, the attractive force may decrease significantly.

3. Carefully check the tightness of the electromagnetic brake bolts, especially the bolts securing the electromagnet, the bolts securing the electromagnet and the housing, the bolts securing the yoke, the bolts securing the electromagnet coil, and the connection bolts.

4. When replacing worn braking surfaces, adjust the small gap between the braking surface and the turntable appropriately.

5. Regularly check the mechanical wear condition of the moving parts of the electromagnetic brake and remove dust, fluff, and dirt from the surface of the electromagnet components.

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